SEC EVAPORATIVE CONDENSER

Evaporative Condenser Evaporative condensers provide heat rejection for many types of systems, and the specific application will largely determine which Evaporative Condenser is best suited for a project. The information contained within this section is geared towards the use of evaporative...

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Evaporative Condenser 

Evaporative condensers provide heat rejection for many types of systems, and the specific application will largely determine which Evaporative Condenser is best suited for a project. The information contained within this section is geared towards the use of evaporative condensers in the HVAC and light industrial markets only. Evaporative condensers are used in these markets to provide lower condensing temperatures and compressor horsepower savings of up to 15 percent when compared with traditional systems. 

Principle of Operation 

The vapor to be condensed is circulated through a condensing coil, which is continually wetted on the outside by a recirculating water system. Air is pulled over the coil, causing a small portion of the recirculating water to evaporate. The evaporation removes heat from the vapor in the coil, causing it to condense. 

Configuration 

Manufactures two types of evaporative condensers: combined flow and counterblow. 

Combined Flow 

Combined flow is the use of both a condensing coil and fill surface for heat transfer in an evaporative condenser. The addition of fill surface to the traditional evaporative condenser design reduces evaporation in the coil section, reducing the potential for scaling and fouling. BAINGYUAN’s combined flow evaporative condensers utilize parallel flow of air and spray water over the coil, and cross flow air/water flow through the fill surface. 

In parallel flow, air and water flow over the coil in the same direction. In the fill section of’s combined flow evaporative condensers, air and water interact in a cross flow configuration: water flows vertically down the fill as air flows horizontally across it. 

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Combined Flow: Parallel Flow of Air and Water Over the coil 

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Combined Flow: Cross flow Configuration Over the Fill  

Counterblow 

In a counterblow evaporative condenser design, the flow of the air is in the opposite direction of the spray water. In ’s counterblow evaporative condensers, air travels vertically up through the unit while the spray water travels vertically down over the coil. 

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Counterblow Configuration 

The flow of air through most factory assembled evaporative condensers is provided by one or more mechanically driven fans. The fan(s) may be axial or centrifugal, each type having its own distinct advantages. 

Axial fan units require approximately half the fan motor horsepower of comparably sized centrifugal fan units, offering significant life-cycle cost savings.

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Axial Fan 

Centrifugal fan units are capable of overcoming reasonable amounts of external static pressure (≤ 0.5”), making them suitable for both indoor and outdoor installations. Centrifugal fans are also inherently quieter than axial fans, although the difference is minimal and can often be overcome through the application of optional low sound fans and/or sound attenuation on axial fan units. 

Induced Draft 

The rotating air handling components of induced draft equipment are mounted in the top deck of the unit, minimizing the impact of fan noise on near-by neighbors and providing maximum protection from fan icing with units operating in sub-freezing conditions. The use of corrosion resistant materials ensures long life and minimizes maintenance requirements for the air handling components. 

Forced Draft 

Rotating air handling components are located on the air inlet face at the base of forced draft units, facilitating easy access for routine maintenance and service. Additionally, location of these components in the dry entering air stream extends component life by isolating them from the corrosive saturated discharge air. 

Capacity Range 

Manufactures forced draft evaporative condensers from 7 – 1433 ammonia tons and induced draft evaporative condensers from 64 – 1888 ammonia tons. Capacities shown are for a single cell; multiple cells can be combined to achieve larger capacities.  offers selection software to evaluate the performance of evaporative condensers at any conditions. 

Typical Applications 

● Comparison Table

● Advanced Coil Technology

Reduces Fouling Tendency 

Advanced coil technology, applied on CXV Evaporative Condensers, is used to reduce the tendency to accumulate fouling and scale on the coil’s exterior surface. Four facets of the unique product design contribute to the reduced tendency for fouling: 

The Air and Water Flow in a Parallel Path 

Better water coverage over the coil is maintained because the air and spray water flow in a smooth, parallel, downward path over the coil. With this parallel flow, the spray water is not stripped from the underside of the tubes by the upward air flow, as on other, conventional designs. This eliminates scale-producing dry spots on the coil. 

Increased Water Flow over the Coil 

The spray water flow rate over the coil plan area is more than twice that of conventional units. This heavy coverage provides continuous flooding of the primary heat transfer surface for decreased fouling potential. Improved spray water coverage is provided at no increase in pumping horsepower due to the unique heat transfer system of the design. 

Evaporative Cooling Occurs Primarily in the Fill 

STC models incorporate combined flow technology, using both primary and secondary heat transfer surfaces. The primary heat transfer surface is the serpentine coil, which is the most important and expensive component in the unit. In ’s combined flow design, more than 80% of the latent heat transfer occurs in the secondary surface, PVC cooling tower fill , effectively moving the evaporation process away from coil. The coil is protected from detrimental fouling and scale since it relies primarily on sensible conduction/convection heat transfer and, therefore, is less susceptible to scale formation than are other designs that rely primarily on latent (evaporative) heat transfer. 

Colder Spray Water 

Spray water at a colder temperature has a lower propensity to form scale because scale-forming compounds remain in solution, rather than deposit as solids on the coil exterior surface. Spray water flowing over the coil is commonly 13°C to 14°C colder than on other designs due to the addition of the secondary heat transfer surface. Colder spray water alone typically reduces the scaling potential* by 25% compared to other designs. This is over and above the fouling reductions achieved by the first three factors described above. 

Model

Heat Rejection KW

Approx Weight (kg)

Airflow Rate
m3/h

Fan Motor
KW

Spary Flow Rate
t/h

Pump Power
KW

Ammonia Operation Change Kg

F mm

H
     mm

Shippin

Operating

Heaviest Section

CZH-500

500

3250

4700

2050

36000

2x1.2

60

2.2

70

1090

3625

CZH-550

550

3290

4740

2090

36000

2x1.2

60

2.2

72

1090

3625

CZH-600

600

3340

4840

2230

54000

3x1.2

60

2.2

77

850

3385

CZH-650

650

3370

4870

2640

54000

3x1.2

60

2.2

86

850

3385

CZH-700

700

3740

5300

2700

54000

3x1.2

60

2.2

95

1090

3625

CZH-750

750

3780

5350

2730

54000

3x1.2

60

2.2

95

1090

3625

CZH-800

800

3840

5550

2980

54000

3x1.2

60

2.2

111

1330

3865

CZH-850

850

3910

5580

3010

54000

3x1.2

60

2.2

111

1330

3865

CZH-900

900

4550

6350

3320

73500

3x2.6

115

2.2

113

1090

3625

CZH-950

950

5100

6900

3540

73500

3x2.6

115

2.2

131

1090

3625

CZH-1050

1050

5120

7150

3540

73500

3x2.6

115

2.2

131

1090

3625

CZH-1150

1150

5520

8520

3840

85500

3x3.0

115

2.2

163

1090

3625

CZH-1250

1250

5630

8730

4010

85500

3x3.0

115

2.2

165

1090

3625

CZH-1300

1300

5780

9050

4470

85500

3x3.0

115

2.2

195

1330

3865

CZH-1350

1350

5940

9450

4470

85500

3x3.0

115

2.2

196

1330

3865

CZH-1400

1400

6080

9650

4510

85500

3x3.0

115

2.2

196

1330

3865

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